2015年9月1日星期二

What is the EFB pellet?

EFB pellet is one kind of biomass pellets ,but what is it raw materails and 

How does them be made? Let us read the following.

What is EFB fiber?

EFB is the abbreviation for Empty Fruit Bunch from oil palm fruit.  An oil palm fruit will be processed for crude palm oil and the remaining bunch is discarded as empty fruit bunch.  The empty fruit bunch is at wet form and goes through subsequent process for biomass application.


From the nature of empty fruit bunch, the EFB will go through several more processes to distill the long EFB fibre and the remaining short EFB fibre will be putting aside for biomass purpose.

Short EFB fibre is always comes in loose fibre stage, even though short EFB fibre is a good source of renewable energy however the loose stage has make it less usable in practical stage.

Processing EFB fiber to EFB Pellet

Biomass engineer has developed a chopper or crusher machine for chopping down the fibre into smaller in length.  The shorter EFB fibre can directly put into the  pellet mill and goes through the pelletizing process.  EFB pellet is the finished product.  EFB pellet also use the raw material for biomass boiler.


In most cases, in order to have a better quality of pellet, short EFB fiber will go through a crushing process to shorten the fibre length, this will improve the EFB pellet quality.


Shandong Double Crane Machinery Manufacture Co.,Ltd
Erin Jiang
erinjiang@sdshuanghe.com
Skype:double-crane_1
Whatsapp: 86-15668466945
Web:http://www.shpelletmill.com/


Sawdust used to make biomass pellets

There are many raw materials of biomass pellet mill, such as wood residues and agro-residuses,
Wood residues can be used as energy or feed material for other energy products such as wood pellet, charcoal. And sawdust is mostly used as feedstock for pellet production because of its small size (it doesn’t require additional preprocessing like crushing before feed into wood pellet mill). 
The heating value of wood biomass has relatively little variation, it depends on the composition of the wood. Energy content is proportional to the dry-weight of wood; so higher density woods have higher calorific values. In general, softwoods have higher heating values than hardwoods. Moisture content also affects the potential heating value, the drier the fuel, the higher the heating value. The table below is the heating values for several types of woody residues. We can see that the moisture content of sawdust is relatively low, so that its heat value is 18.5-19.0MJ/Kg which ranks in the second place among these kinds of woody biomass. 
With many sawdust and and one biomass pellet mill, you can produce the
sawdust pellets.
Shandong Double Crane Machinery Manufacture Co.,Ltd
Erin Jiang
erinjiang@sdshuanghe.com
Skype:double-crane_1
Whatsapp: 86-15668466945

Web:http://www.shpelletmill.com/

2015年8月24日星期一

FEEDSTUFFS AND INGREDIENTS IN ANIMAL FEEDS

With this raw materials and feed pellet mill , you can build your own feed pellet factory.


Cereals and grains
Maize, sorghum and bajra (a type of millet) are commonly used in animal feeds. Wheat and rice are mainly retained for human consumption.

Cakes and meals

Commonly used commodities of this kind are soybean, groundnut, rapeseed, sesame and sunflower meals in poultry feed. In cattle feed, in addition to these meals, others such as cottonseed and copra are used as premium ingredients.

Feeds of animal origin

Meat-meal, fishmeal, bone-meal and dicalcium phosphate of bone origin are the common raw materials available for animal feeding. It is interesting to note that, with the exception of some bone-based dicalcium phosphate, This was not out of fear of any zoonotic problems but the result of deep-rooted beliefs that the cow is sacred and must therefore be vegetarian. Now even the use of bone-based dicalcium phosphate has been banned and mineral-based dicalcium phosphate is used instead.
  Fishmeal and meat-meal were popularly used in poultry feed, but the increased production, improved availability and better awareness of soybean meal has led to its replacing fishmeal and meat-meal in most poultry rations. It should be mentioned that farmers have faced production problems owing to the bacterial contamination of fishmeal and meat-meal. The quality of fishmeal is also very poor.

Popular by-products

Some by-products are very nutritious and palatable to cattle, and these products form the bulk of cattle feed. They include wheat bran, rice bran and oil-extracted rice bran, tapioca, guar meal, safflower meal, maize gluten and molasses. 

Minerals and vitamins

Cattle feed is necessarily enriched with vitamins A and D3, and trace minerals such as iron, zinc, manganese, copper, cobalt and iodine. Calcium and phosphorus are also included. Poultry feed is enriched with all of these and all of the B complex vitamins.

Feed additives and supplements

Feed additives and supplements have played a very important role in enhancing the performance of dairy animals and, even more so, poultry. Today they are necessary in any feed formulation and essential for the formulation of a balanced diet. The additives and supplements used are antibiotic growth promoters (their usage is not banned in India), prebiotics, probiotics, enzymes, mould inhibitors, toxin binders, anti-coccidial supplements, acidifiers, amino acids, by-pass fat, by-pass protein, non-antibiotic growth promoters, milk boosters, antioxidants, feed flavours and herbal preparations of Indian origin. A number of these products are imported from developed countries.
Shandong Double Crane Machinery Manufacture Co.,Ltd
Erin Jiang
erinjiang@sdshuanghe.com
Skype:double-crane_1
Whatsapp: 86-15668466945


2015年8月21日星期五

Diesel flat die feed pellet mill

  Diesel flat die feed pellet mill

 Homemade feed pellet mill is regarded as the dominant device for animal breeding in small scale feed processing plant or small farmer use. Characterized by good efficiency, flexible design and competitive price, our flat die pellet press machine is popular with people who breed chicken, rabbit, cow, sheep, cattle, pig, and so on. 
Diesel flat die pellet mill

1.Features and Advantages
(1) Simple structure and wide applicability. Cover small area and have low noise.
(2) Roller and flat die are made from precise material of alloy steel, wear-resistant and not easy to break.
(3) Visibility: It is possible to view into the chamber when pelletizing, so you can solve problem in time.
(4) Simple operation, easy maintenance and perfect technical design with less labor.
2.Technical Parameter


Technical Item
Parameters  ( SKJ120B 8HP)
Model
SKJ 120 B
Power(HP)
8
Capacity(kg/h)
60-100
Dimension(m)

                                       730*320*670

Weight(kg)
120
Remark 
Optional model: SKJ200 SKJ250
Belt driven,feed pellet:3-5mm


 3.Spare Parts of Small  Flat Die Pellet Mill

 The spare parts of flat die pellet mill is roller and flat die.

4.Feed Pellet Samples


5.Product Application
 Application Raw Materials:
1) cereals:soybean,  maize,corn,  grain,sorghum,corn flour , wheat flour
2) Coarse fiber: wheat bran, corn stalk, soybean meal,grass meal,rice husk, grass, groundnut shell, cottonschaff, grasses, shrubs
3
) Additives: molasses, vegetable oil, Amino acid, bone meal, vitamin
Application industrials:
 Small pellet machine is widely used in small and medium grain feed processing plant, small farmer, rabbit warren, chicken farm etc.

 feed pellet feeding for animals

Shandong Double Crane Machinery Manufacture Co.,Ltd
Erin Jiang
erinjiang@sdshuanghe.com
Skype:double-crane_1
Whatsapp: 86-15668466945

Web:http://www.shpelletmill.com/






Wood pellets


Wood pellets is one kind of Bio-Energy or Bio-Fuel. It is known as white coal, is another ideal fuel which substitutes coal, firewood, lignite and other conventional fuel. 




Applications

1.Industrial use - boilers, furnace & rotary   
  dryer.

2.Power Plant - biomass or conventional.

3.Residential and Commercial Heating
Advantage and feature of Wood Pellet s

1. Less smoke and less CO2

2. Low moisture content

3. Low dust and impurities content

4. Environment friendly products

5.Easy of transportation and storage

6.Low cost advantage

7.Excellent year-around availability

8. No species variation

9.Free of chemical addictive


10.  Low ash content 

We can supply wood pellet machine for your to produce wood pellets.
Shandong Double Crane Machinery Manufacture Co.,Ltd
Erin Jiang
erinjiang@sdshuanghe.com
Skype:double-crane_1

Whatsapp: 86-15668466945

2015年8月11日星期二

biomass wood pellet machine

 MZLH470 biomass wood pellet mill was a new type high efficiency wood pellet equipment , which has high efficient first class gear driven which can ensure maximum energy transfer. Industrial wood waste pellet machine is one of the key machine is biomass pellets production line.This sawdust pellet machinewas newly designed by Shandong Double Crane Machinery Manufacture Co.,Ltd, Who is the leader of biomass pellet machine manufactue in China.

1.Attractive advantages
1). MZLH470 wood pellet machine is one of hard granule materials ring die pellt mill, it can be used by all kinds of biomass pellet manufacturers.
 2.) This wood pellet machine has many advantages, such as compact structure, beautiful shape, high capacity, low energy consumption, convenient to use and working reliability and so on.
 3). This machine can be equipped with the ring die from Φ5 toΦ12. Clients can choose base on their own needs. Besides that, we can also customize the ring die based on clients’ requirement.
 4). The ring die of this machine is alloy ring die, it is made by international advanced equipment and technology, it has long life, pellet-out smoothly, high quality and so many other advantages.
 5). This machine use frequency conversion speed regulation motor to feeding the raw material. It also has oil pump lubrication system.
 6).It also has lifting device for the ring die, it can help client to change the ring 

2.Technical  Parameter
Technical Item
Techinical Parameter                         MZLH470-45kw
Capacity
0.6-1t/h
Power
Main motor power: 45kw
Screw Feeder motor power: 2.2kw
Discharging motor power:1.5kw
Oil pump motor power:0.37kw
Machine Size
2460*1200*3000(with feeder), 2460*1200*2200(without feeder)
Net weight
1.7T
Pellet size
6ø, 8ø, 10ø mm
Inner diameter of die:
470mm
Roller
2pcs
   Noise
  ≤80dB(A)

Remark

With lifting ring device

3.Main Parts

 

4.Application
Raw Materials Application:
The materials can be wood sawdust, wood shavings, wood chips, wood logs, straw, hard wood, rice husk, sunflower husk, peanut shell, palm nut, coconut shell, cotton seed, bamboo dust, elephant grass, sugar cane, pulp, branch, trunk, bark and other wood waste; a variety of crop stalk; rubber; cement, ash and other chemical materials.

Industrial Application:
 The pellet machine is widely used in biomass-energy fuels plant, power plant, wood processing plant,fertilizer plant, chemical plant etc. 

 

5.Finished product 
The finished product can be wood sawdust granular particles, straw pellet, peanut shell granular particles, cotton rod particles, living garbage granular particles, rice straw and corn straw particles. 
Biomass fuel pellet usually used for civil heating and living energy, pellet stove, pellet boiler, power plant. bath center, biomass industrial boiler.
Shandong Double Crane Machinery Manufacture Co.,Ltd
Erin Jiang
erinjiang@sdshuanghe.com
Skype:double-crane_1
Whatsapp: 86-15668466945

Web:http://www.shpelletmill.com/

Ring die animal feed pellet machine

Ring die animal feed pellet machine is ideal equipment of processing such kinds of cereals as corn, wheat, soybean and coarse fiber materials as grass, crop stalk, peanut shell and grass etc as well as some additives as molasses, vegetable oil and vitamins etc into all kinds of feed pellets for livestock, poultry and aquatic animals. The pellets are nutritional and easy to store and transport which greatly improve the efficiency of the cultivation industry.


 Animal feed pellet machine are patented products with unique design by Shandong Double Crane Machinery Manufacture Co., Ltd, the professional feed production line producer in China. The feed pellet mill is one of the key machines in the feed production line. It’s die mold is made of stainless steel or alloy steel for your choice. It has the characteristics of low cost, reasonable structure, compact layout, reliable performance and easy maintenance.

 1.Feature and Advantage
1). Driven by variable frequency motor, the feeder can be adjusted automatically within a certain scope according to the production; 
2). The interlock device, outer machine discharging device and over-load protection device work together to ensure the safety and reliability;  
3).Magnetic separation and removal mechanisms are configured to 
prevent the iron impurities from entering into the suppression of granulation chamber.
4). The cooking time and result are highly improved by the extended stainless steel feeding conditioner with the axial inlet steam.  
5). The circulating lubrication oil system is specially designed to ensure the bearings in good condition.
6). The ordinary conditioner, thermal insulation conditioner or double-shaft differential conditioner are options according to your requirements.

2.Technical Parameters of  animal feed pelletizer

Technical Item
Parameters
Model
HKJ250
Capacity (t/h)
1-2
Main Power(kw)
22
Conditioner Power (kw)
2.2
Feeder Power(kw)
0.75
Inside Diameter(mm)
250
Pellet size(mm)
2-8
Machine Size(mm)
1.55*1.3*1.4
Machine Weight(t)
1.2

Remark
Optional pellet machine power
 22kw /37kw/55kw/110kw/132kw


3.Main Parts of   Cattle  Feed Pellet Mill

 4.Feed Pellet Samples
 

5.Product Application
 Application Raw Materials:
1) cereals:soybean,  maize,corn,  grain,sorghum,corn flour , wheat flour , 
2) Coarse fiber: wheat bran, corn stalk, soybean meal,grass meal,rice husk, grass, groundnut shell, cottonseed hull,crop stalks (corn stalk, 

sorghum stalk, cotton, rape stalk, peanut seedling, sunflower stalk), 
chaff, grasses, shrubs, 

3) Additives: molasses, vegetable oil, Amino acid, bone meal, vitamin.
Application industrials:
Pig feed mill is widely used in large,medium and small aquaculture,grain feed processing plant,animal farms,poultry farms,individual farmers and small and medium sized farms,small feed mills to use.


                   animal feed pellet line


 Shandong Double Crane Machinery Manufacture Co.,Ltd
Erin Jiang
erinjiang@sdshuanghe.com
Skype:double-crane_1
Whatsapp: 86-15668466945